Reverse Engineering & 3D Scanning:

Utilizing 3d Scanning And 3d Printing technology, we generate mesh models by capturing various segments of an object from multiple perspectives, enabling seamless integration into a comprehensive digital recreation. By acquiring millions of points, we produce a highly accurate mesh with precision up to 0.001 inches. This mesh can then be transformed into a 3D surface, serving as a foundation for reverse engineering into either a solid model or a detailed drawing, complete with callouts and tolerances.
At RapidMade, we operate both desktop and handheld scanners. Our desktop systems excel in capturing intricate details of small parts and handling objects up to approximately 10 inches in cube size. Our handheld systems can scan volumes of up to 3 feet or more for larger objects.
Explore our comprehensive range of 3d Scanning And 3d Printing services and more! Reach out to us today for a customized quote on your upcoming project.

The Costs of New Equipment: Beyond the Sticker Price

Acquiring industrial equipment often has a drawback: navigating a monopoly market for spare parts controlled by Original Equipment Manufacturers (OEMs). This monopoly results in inflated prices, limited inventory, and planned obsolescence, compelling companies to prematurely replace their equipment. Moreover, the post-purchase relationship with the OEM is often characterized by unresponsiveness and lack of accountability.
Facing challenges such as backorders and potential shutdowns of a significant $500,000 investment due to manufacturer constraints is not a sustainable solution. RapidMade disrupts this conventional scenario with its 3D scanning and printing services, offering businesses an unprecedented alternative by digitizing and producing spare parts.
This paradigm shift towards independence from OEMs empowers companies to replicate expensive or unavailable parts, liberating themselves from the constraints of predatory OEM practices. Even when OEMs discontinue equipment support, businesses can keep their machinery operational for extended periods, avoiding forced upgrades.
The advantages are evident: substantial cost savings, more adaptable inventories, and enhanced control over equipment maintenance. Through RapidMade's precise 3D scanning and printing capabilities, businesses can prolong the lifespan of their machinery cost-effectively and flexibly, contributing to reduced waste and a diminished environmental footprint associated with manufacturing new equipment.
Beyond simplifying the digitization of spare part inventories, 3D printing technology significantly reduces costs and lead times for part manufacturing. This is particularly beneficial as machine part volumes are typically low, and failures are often unpredictable.
RapidMade is dedicated to providing this empowering solution, assisting businesses in efficiently and economically maintaining their equipment, free from the constraints of OEM part monopolies.

Gaining Independence through 3D Scanning:

The emergence of 3D scanning technology marks a transformative moment for businesses grappling with dependencies on Original Equipment Manufacturers (OEMs). Companies can liberate themselves from the constraints of OEM monopolies by digitizing and replicating their spare parts. 3D scanning plays a crucial role by creating detailed and precise digital blueprints of parts, including those that may be obsolete or unique to specific equipment. This meticulous process ensures accuracy in replication, a key factor for the smooth operation of machinery.
This approach becomes a gateway to self-sufficiency, empowering businesses to autonomously maintain their equipment without being bound by the limitations of OEM pricing and limited availability. RapidMade leverages this cutting-edge technology to enable businesses, transforming what was once a captive market into one characterized by freedom and choice. Notably, RapidMade's parts are certified, meaning that an approved drawing detailing the specifications of the parts is created upfront. The produced parts adhere to this drawing, and a certificate of conformance is provided, affirming compliance with the specified standards established at the project's outset.

The Advantages of 3D Printing in Spare Parts Manufacturing

In tandem with 3D scanning, 3D printing revolutionizes spare parts manufacturing, going beyond cost-effectiveness to redefine the entire production process. The key innovation lies in on-demand manufacturing, where parts are created precisely when needed and in the required quantity. This transformative approach leads to substantial cost reductions related to storage and inventory management.
3D printing technology excels in catering to the demands of low-volume, customized part production without the necessity for expensive tooling or setup, a traditional obstacle in conventional manufacturing. This translates to a significant advantage for businesses, allowing them to maintain machinery even when an Original Equipment Manufacturer (OEM) discontinues a part or ceases support for specific equipment. This flexibility enables companies to avoid forced upgrades and the associated costs.
RapidMade specializes in harnessing the capabilities of 3D printing, providing businesses not only with savings in cost and time but also with an unparalleled level of manufacturing flexibility. This dynamic combination empowers companies to adapt swiftly to changing needs and ensures the continued operational efficiency of their equipment.

Cost Savings and Flexible Inventories:

The shift towards 3D scanning and printing presents substantial financial benefits for businesses, with one of the most notable advantages being a significant reduction in costs. Instead of being subject to the pricing strategies of Original Equipment Manufacturers (OEMs), who often outsource part production and mark up their parts by 6 to 10 times their value, companies can now manufacture necessary parts at a fraction of the cost. This eliminates a costly intermediary and leverages the cost-effectiveness of 3D printing compared to traditional machining or other conventional technologies.
Beyond direct savings on parts, this change in the supply chain has broader cost implications. It diminishes expenses associated with delays and equipment downtime, as 3D-printed parts can be produced in days or even overnight. Furthermore, 3D technology introduces a new level of inventory flexibility previously unattainable. Businesses can now manufacture parts on demand, eliminating the need for extensive inventories and large storage spaces, thereby reducing overhead costs. This flexibility is advantageous in managing the unpredictability of part failures and the need for replacements, leading to a more efficient and lean operation.
In scenarios where waiting times for overseas part suppliers used to range from 4 to 12 weeks, businesses can now often receive shipments within the next week. For situations where customers require tight tolerances, parts can be machined or post-machined using traditional methods, as RapidMade boasts a full-service machine shop.

Extended Equipment Lifespan and Environmental Impact

Beyond the financial benefits associated with parts service, using 3D scanning and printing for part replication brings positive implications for equipment lifespan and environmental sustainability. RapidMade's services enable businesses to produce parts for older or discontinued machinery, effectively extending the usable life of their equipment. This extension serves as a measure of cost and time/energy savings and aligns with sustainable practices.

Prolonging equipment lifespans have a dual impact:

1. It reduces the generation of waste from the disposal of old machinery.
2. It curtails the environmental impact associated with the manufacturing of new equipment.
3. The 3D printing process is often more environmentally friendly when compared to traditional manufacturing processes.

It minimises waste by utilizing only the necessary material to build a specific part.

Essentially, this approach harmonizes financial prudence with ecological responsibility, presenting a win-win scenario for businesses and the environment. Adopting 3D scanning and printing contributes to cost savings and promotes a more sustainable and responsible approach to equipment maintenance and manufacturing.

Our Approach to 3D Scanning and Printing

At the forefront of industrial innovation, RapidMade leads with advanced 3D scanning and printing services tailored to meet each client's unique needs. Our approach begins with precise 3D scanning, capturing detailed parts specifications to ensure accurate replication of every detail. Leveraging state-of-the-art 3D printing technology, we bring these digital models to life using various materials suitable for diverse industrial applications, including plastics and metals.
Our process not only guarantees the production of high-quality, reliable parts but also promises quick turnarounds and cost-effectiveness, whether for a single prototype or a small batch of components. With expertise in these cutting-edge technologies, we are pivotal in revolutionizing how businesses approach equipment maintenance and part production. Additionally, RapidMade offers the capability to redesign components, enhancing their durability or incorporating other critical features. This commitment to innovation positions us as a key player in driving positive transformations for businesses in various industries.

Conclusion:

RapidMade's 3D scanning and printing services provide a robust solution to the challenges posed by OEM monopolies. By selecting us, businesses realize significant cost savings and increased inventory flexibility and contribute to fostering a more sustainable manufacturing landscape. Our unwavering commitment to precision, quality, and tailor-made solutions positions us as the ideal partner for companies seeking to liberate themselves from traditional equipment maintenance and part-sourcing constraints.
Are you prepared to take charge of your equipment maintenance and spare part sourcing? Contact RapidMade or complete our quote form today to explore how our 3D scanning and printing services can revolutionize your business operations, reduce costs, and elevate your manufacturing processes. Let's redefine what's possible together.